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Feature Story - January 2006
K-12 Construction
Geothermal Energy
Despite Sticker Shock, Schools Save Cold Cash

by Craig Barner


Some schools are hoping to get an A in economics with their decision to use a geothermal heating and cooling system.



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A still-unnamed middle school under construction in south suburban Matteson, Ill., is expected to save $70,000 annually on heating and cooling costs when operational because a geothermal system is being installed as part of the $21 million project.

The estimate is based on a study done in 2004 for the school to house sixth- through eighth-grade students in District 159, said Vuk Vujovic, director of sustainable design for Waukegan-based Legat Architects Inc., the designer.

Because energy costs have soared since the study was done, he said the savings might reach $90,000 annually for the project expected to be finished in August.

Sticker shock is the downside: The upfront cost for the Matteson project is $440,000 greater with geothermal than a conventional HVAC system would be. Payback is expected to be realized in 6.3 years because of the lower energy costs with geothermal.

"For [a school district], it's a no-brainer because savings continue to be generated with time," Vujovic said. "Money used for operations budget could be invested in books, programs and teachers."

With exceptions, geothermal is still in its infancy in Midwestern schools, but the technology is expected to become popular because of the cost savings and other reasons.

Energy costs are a timely concern in the wake of hurricanes Katrina and Rita, which caused shutdowns of oil refineries and other generating facilities along the Gulf Coast.

"Illinois consumers have been told to expect a 50 percent increase in the cost of natural gas this winter," said Keith Bringe, executive director of the Unity Temple Restoration Foundation in Oak Park.

The Frank Lloyd Wright-design Unity Temple is getting geothermal as part of an overall project estimated to cost between $12 million and $15 million. Wright designed among the first electric forced-air heating systems ever used, but it failed and was replaced with hot-water radiators, Bringe said. After the geothermal system is installed, the building will be air conditioned for the first time since it opened in 1909.

(Though the Unity Temple is not a traditional school, the facility has a strong educational component because of its association with the iconoclastic architect who pushed architecture in new directions. Each year, Unity Temple provides educational programming to more than 5,000 school-age children.)

Cost savings are a godsend for schools, especially in a political environment where property taxes or referenda to raise funds for school construction are not always regarded with favor.

In addition, sustainable design and construction are riding a wave of popularity in engineering and design colleges nationwide as witnessed by the popularity of the U.S. Green Building Council's Leadership in Energy and Environmental Design Green Building Rating System program. More than 2,100 structures nationwide are under consideration for LEED certification.

Finally, a school can use a geothermal system to teach students about conservation, a popular topic in education.

"[A geothermal system] can be used effectively for what is called project-based learning in education," Vojovic said. "You can have a science project by having fun and engaging in an activity vs. just memorizing facts."

Learning about Geothermal

Geothermal uses the earth's constant ambient temperature to heat buildings in the winter and cool them in the summer.

This is done with compressor-based heat pumps, a loop with refrigerant and water and air delivery system, said Lane Brown, president of Fort Wayne-based Loop Group Inc., a geothermal design consultant that worked on the Matteson project. The heat pumps in the building circulate the refrigerant-and-water mix via a loop - usually composed of polyethylene pipe - that is placed in a nearby pond or buried in the earth outside.

In the winter, when warming is needed inside, the system takes heat from the earth, transfers it to a refrigerant and distributes it into the structure with a forced-air system.

Cooling in the summer is achieved by taking heat from the structure, transferring it to the loop fluid and dissipating it into the ground or pond.

The system benefits the environment over a conventional HVAC system because natural gas, a fossil fuel, is not being burned to generate heat.

"We don't have a boiler, chiller and cooling tower [in a geothermal system]," said Jack DiEnna, key accounts director in Philadelphia for the Washington, D.C.-based
Geothermal Heat Pump Consortium. "We have the ground, and it is using the earth's thermal capacity, along with electricity."

Besides the cost savings, another positive is that geothermal systems typically require less maintenance than a conventional system. Air filters have to be changed "every couple months," and compressors in the heat pumps have to be changed every couple years depending on the unit.

Shawn Briquelet, project manager with Fond du Lac-based J.F. Ahern Co., a mechanical contractor, worked on the $42 million Fond du Lac High School project completed in fall 2001 that included a geothermal system.

"If I were to do another, I would encourage the owner to select a heat pump that's the best quality," he said. "That can be a source of a lot of or little maintenance." The issue is important because each classroom would have its own heat pump.

Another positive is that a geothermal system consumes less space than conventional HVAC, allowing the extra room to be used for other purposes.

Only a single 40-ft.-long, 20-ft.-wide mechanical room was incorporated on Fond du Lac High School, Briquelet said. A school with conventional HVAC would have used at least twice the space for components.

However, there are negatives to geothermal, too, in addition to the sticker shock.

The technology might rub against the inherent conservatism of engineers. Schools often install a boiler as a backup to play it safe.

"Engineers want to put a belt and suspenders and bungee cord around it (a geothermal system)," DiEnna said. "They want to put a geothermal system in and a conventional system on top of it, so this doubles the cost."
Indeed, a boiler was installed on Fond du Lac High School as a precaution to ensure sufficient heating, along with geothermal.

Another negative is the noise that heat pumps can generate, but the problem is solved when heat pumps systems are properly installed and insulated.

Trades professionals trained in the installation of butt-fusion, high-density polyethylene line and the laying of line underground are needed, Briquelet said.

Midwestern schools are largely virgin ground for geothermal. More than 1,000 schools nationwide have geothermal systems, but only four in Illinois, eight in Indiana and four in Wisconsin have a system.

Missouri is the exception and has 60 schools with geothermal. Indeed, the state is one of the top users - along with Kentucky, Ohio, Oklahoma and Texas - of geothermal overall, DiEnna said.

Rural-oriented states are leading geothermal users in part because of practicality. It can be expensive to run a natural gas line of substantial length to each user, whether commercial or residential, in a rural area.

The geothermal industry hopes to increase its share of the market.

"We have 1 percent of the market, and I am going for 30 percent of the market," DiEnna said.

Earth and Water

Either pond- or ground-based systems can be used in geothermal heating and cooling.

School projects in Fond du Lac and Matteson, Ill., have used the pond approach, and some design issues were important, including the pond size.

"The temperature parameters are quite narrow when you are trying to extract heat from the pond," said Lane Brown, president of Fort Wayne-based Loop Group Inc., the geothermal design consultant on the Matteson project. The pond is 1.8 acres, and the maximum depth is 15 ft. - "not really a large pond," Brown said.

About 138,600 ft. of pipe of multiple sizes was installed. The mechanical room inside the school is connected to a vault pit outside that divides into two 8-in. manifolds. From these, 3-in. polyethylene pipe emerges and connects to 2-in. pipe that reaches to 33 grids in the pond.

As a result, there are 66 supply lines because a line takes the liquid to the grid and another brings the liquid back, Brown said. During the early construction phase, the grids are floated into the pond but sink and rest on the pond bottom after the liquid medium is filled.

The medium is made up of about 23 percent propylene glycol at Matteson, and the remainder is water. The Matterson system can extract heat as low as 20 degrees F, but the water temperature is typically about 39 degrees F in winter at the pond bottom where the grids are.

"We want the pond to freeze in the winter," Brown added. "The ice adds an insulation layer, and this allows the pond to go into a stabilizing temperature gradient."

At Unity Temple in Oak Park, a ground system will be used, and 26 wells will hold the lines. Each well will be drilled to a depth of about 300 to 400 ft., and the majority will be in the front lawn on Lake Street.

In early November, a drill rig was brought in to drill a test well, and typically a day will be needed to drill each well to come.

"I think Mr. Wright would have approved of this system," said Keith Bringe, executive director of the Unity Temple Restoration Foundation. "We are serving as an international model for green retrofitting."

Survey: Executives Say Green
Enhances Student Performance

A recent survey of 665 building owners, developers, architects, engineers, corporate owner-occupants, consultants and educational institutions on green building issues showed that a majority of survey respondents say green buildings enhance student performance.

In addition, the survey found that respondents believe environmentally sustainable buildings attract and retain teachers and reduce student absenteeism.

New York-based Turner Construction Co. recently announced the findings as part of an annual survey it conducts. This year's survey focused on green educational facilities, both K-12 and higher education.

Educational institutions are recognizing that green facilities provide an effective learning environment. Large percentages of executives at organizations involved with green K-12 facilities rated them more highly than traditional facilities on a range of benefits:

  • Ability to attract and retain teachers (74 percent).

  • Reduced student absenteeism (72 percent).

  • Improved student performance (71 percent).

    Executives reported that green higher-educational facilities performed much better than traditional facilities on a range of potential benefits. Most of the executives at organizations involved with green college and university facilities also reported that the facilities generated more benefits relevant to higher education:

  • Ability to attract and retain faculty (71 percent).

  • Ability to attract students (70 percent).

  • Improved student performance (59 percent).

  • Ability to secure research funding (59 percent).



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